LEAD ENGINEER - MARYLAND
• Worked on multiple projects for Pharmaceutical and Life Sciences Industry. Integral part of the COVID - 19 Operation Warp Project delivering million doses per run.
• Involved in the Design / Implementation of control solutions for manufacturing equipment and processes.
• Maintained and improved programming standards for PLC, HMI /SCADA system, SQL and OSI Pi Historian.
• Worked on generating automatic reports of Alarm/Audit logs and automated Trend Reports of equipment’s using Microsoft Visual Studio and SSRS.
• Provided Automation Support in accessing Historical Data for internal Audits.
• Developed, reviewed, and executed IQ/OQs, Commissioning protocols, User requirement specifications, Functional Specifications, Design Specifications, and drawings based on GMP/GDP practices.
• Configured Building Management system and Environment Monitoring System to monitor Temperature / Humidity / Pressure Levels in a building and was the primary lead of the project from start to finish.
• Assisted projects during Startups, commissioning, and installations of control systems for production equipment. Also, worked on equipment onboarding/modification/optimization.
• Performed Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) for advanced equipment.
• Prepared SOPs, commissioning protocols, and TOPs for various projects. Worked with the IT Department during installation of servers and configuring the Ethernet ports/switches.
• Trained the Engineering/Manufacturing department on HMI/SCADA Systems for a Building Management System.
• Coordinated the efforts of engineering support groups and external resources such as vendors, consultants, and contractors.
PROCESS AUTOMATION ENGINEER - CINCINNATI, OHIO
• Worked on multiple projects for a Multi-National Consumer Goods Company and Materials Handling industry.
• Developed electrical and controls system design solutions based on Engineering Principles in Wonderware System Platform.
• Created and finalized designs by referring P&IDs in Wonderware ArchestrA IDE to meet project requirements.
• Designed the architecture of the VMs and built the servers based on clients requirements and installed necessary softwares.
• Integral part of the SAT (Software Acceptance test) and the VAT (Vendor Acceptance Tests).
• Involved in the complete start-up of the project (Project commissioning, implementation and installation) with some exposure in configuring Power Flex drives and loop tuning
• Configured Photoeyes, emergency stops (E-Stops) and safety switches at suitable places depending on the automation requirements of the SCADA System.
• Provided installation and technical support to external and internal customers.
Skillset:
Automation Tools:
o FactoryTalk SE,ME
o OSI Pi Historian, PI-SMT, PI-System Explorer and Process Book
o RSLogix 5000, Studio5000 (Control and Compact Logix PLCs)
o RSLinx Classic
o BACNet, Prosoft-Field Server Toolbox Kepware OPC UA , DA
o Win-911 Alarm notification Wonderware System Platform Wonderware Intouch Application Connected Components Workbench
o P&G Opera Multi Lingual Support Ver 1.0.1.9 Rockwell PlantPax Toolkit
Data Processing:
o MS Office
o Microsoft SQL Server, SSMS, SSRS
o Microsoft Visual Studio
o Microsoft Excel Macros and VBA
Design:
o Solid Edge and Isometric Projections Ver 2014 AutoCAD Ver 2014
Certifications:
o Project Planning Management (PPM) Microsoft Project (MSO) AutoCAD - Electrical